Plastic Dryer Machine

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PET Flake Crystallization and Dry machine

Drying of plastic granules, and PET, PBT, ABS/PC, HDPE, LCP, PC, PP, PVB, WPC, TPE, TPU etc.( free-flowing bulk materials)

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Drying and crystallization of PET Recycled flake

Infrared crystal dryer continuous processing

Processing Explanation

Dry and crystallize of PET Recycled flake to 70ppm

Process temperature 180°C to 220°C

Discharging and feed to Extruder feeding hopper

Can cooperate with the machine line:

PET Extruding pelletizing machine line

PET Sheet making machine line

PET Mono filament fiber making machine

PET Meltblown fabric making machine

PET Bale strap making machine line

Our IRD (Infrared Dryer) will make for you

The infrared rays caused molecular heat oscillation acting directly to the core of the particles from the inside-out, the moisture inside the particle are quicly heated and vaporized into the circulating ambient air to remove the humidity at the same time.

Infrared rotary dryer is designed with sophisticated temperature measurement. The material and exhaust air temperature are continuously monitored by sensors. If there is any deviations, PLC system will adjust automatically.

There are flexible 5 zone heating control.

Adopt drum rotation will make sure the constant movement of the raw material to avoid clumping/sticking and dry evenly.

Within 20mins to get the moisture 150ppm or less (Depends on customer’s requirement).

To get the crystallization level at 20%-30% of the pellets without (lumping/sticking).

Comprehensive visualization of all process parameters.

Our IRD working processing

Infrared crystal dryer continuous processing

1. Material Feeding

By vacuum dosing feeder to convey the raw material continuously to the rotating drum.

2. Drying and Crystallization

Thermal treatment and mixing. There are the spirals welded into the rotary drum to ensure the well mixture of material and continuous transfer to the outlet. And the material will also be dried continuously.

3. Discharging

The dried and crystallized material will be discharged after minutes drying by drum rotary. Finally the dried and crystallized material will be conveyed to the next processing.

Our Advantage

1 Low energy consumption Significantly lower energy consumption compared to conventional processes, through the direct introduction of infrared energy to the product.
2 Minutes instead of hours The product remains for only a few minutes in the drying process and is then available for further production steps.
3 Instantly The production run can start immediately upon startup. A warm-up phase of the machine is not required.
4 High efficiency

The energy is immediately brought into the core of the product.

5 Gently The material is heated gently from the inside to the outside and not loaded from the outside for hours with heat, and thereby possibly damaged.
6 Easy cleaning Good access to all components allows for easy and fast cleaning. Rapid product change-over.
7 In one step Crystallization and drying in one step.
8 Increased throughput Increase of plant throughput by means of reduced load on extruder.
9 Evenly Ensures a constant discharge.

Machine photos

Infrared crystal dryer continuous processing

HOW TO ENSURE THE QUALITY!

In order to ensure the accuracy of each part, we are equipped with a variety of professional processing equipment and we have accumulated professional processing methods over the past years.

Each component before assembly needs strictly control by inspecting personnel.

Each assembly is in charged by a master who has working experience for more than 20 years.

After all the equipment are completed, we will connect all the machines and run the full production line to ensure the stable running in customers' factory.

Our Service

We will provide testing if the customer comes to visit factory to see the machine.

We will provide detail machine technical specification, electric diagram, installation, operation manual and all the documents which customer needed for clearing customs and using the machine.

We will provide engineers for helping installation and training the workers at customer's site.

Spare parts are available when they are needed. Within warranty time, we we will provide spare parts free, and over warranty time, we will provide spare parts with factory price.

We will provide technical support and repair service in the whole lifetime.

Application examples

Drying and crystallizing of PET to 50PPM

Drying and crystallizing of PLA

Drying of TPU

Drying and heating of PE pellets to remove volatiles

Crystallization of masterbatch in small batches

Drying and crystallizing of PET for pelletizing or sheet extrusion

Drying and crystallizing of PLA for pelletizing or sheet extrusion

Drying and crystallizing of PPS Pellets, amorphous Co-Polyester

Drying, crystallizing and heating of bulk materials

PET Masterbatch Crystallization

PP Masterbatch dryer

Co-PET Crystallization

PBT Crystallization

PEEK Crystallization

PPS Crystallization

Drying of plastic granules, and PET, PBT, ABS/PC, HDPE, LCP, PC, PP, PVB, WPC, TPE, TPU etc. (free-flowing bulk materials)

Removal of rest oligomeren and volatile components